Technical Specifications at a Glance

Complete technical details for optimal system integration and performance planning.

Parameter
Specification
Box Size Range
8.5″ to 28.5″
Weight Capacity
0-100 lbs
Power Requirement
110V
Compressed Air Required
No
Database Capacity
150 job recipes
Motor Type
DC brushless with reversing and variable speed capabilities
Energy Efficiency
30% reduction in energy consumption
HMI/PLC System
Intuitive combo interface
Scale Type
High quality Mettler Toledo Scale
Country of Origin
🇺🇸 United States

Engineered for Maximum Efficiency

Advanced automation technology designed to streamline your packaging operations with precision and reliability.

Unattended Operation

Standard In-Line Box Filling system designed for continuous unattended operation, filling boxes by weight and count with minimal operator intervention required.

Versatile Box Handling

Accommodates various box sizes from 8.5″ to 28.5″ with easy-to-adjust guide rails, allowing quick changeovers for different packaging requirements without complex setup procedures.

Intuitive Control System

Features advanced HMI/PLC combo with user-defined fill rates, database storage for 150 job recipes, and large graphical LED display for enhanced operational visibility.

Energy Efficient Motors

DC brushless motors with reversing and variable speed capabilities reduce energy consumption by 30% while providing precise control and extended operational life.

Precision Weighing

Integrated high-quality Mettler Toledo scale ensures accurate weight measurements with visual and audible alarms for consistent filling performance across all operations.

Modular Design

Modular construction allows for easy reconfiguration and customization to meet changing production needs while operating on standard 110V power without compressed air requirements.

Frequently Asked Questions

What box sizes can the system accommodate?
The Box Filling™ system accommodates various box sizes from 8.5″ to 28.5″ with easy-to-adjust guide rails that can be quickly modified for different packaging requirements without complex setup procedures.
How many job recipes can the system store?
The system features database storage for 150 job recipes, allowing operators to quickly switch between different filling configurations and maintain consistent production parameters for various products.
Does the system require compressed air to operate?
No, the Box Filling system operates on standard 110V power with no compressed air required, simplifying installation and reducing operational complexity while maintaining high performance standards.
What type of weighing system is integrated?
The system incorporates a high-quality Mettler Toledo scale for precision weighing with visual and audible alarms, ensuring accurate weight measurements and consistent filling performance across all operations.
What warranty is included with the system?
Every Box Filling system includes a comprehensive 5-year warranty, demonstrating our confidence in the quality and reliability of the equipment and providing peace of mind for your investment.

Versatile Solutions for Multiple Industries

Our Box Filling systems serve diverse manufacturing and packaging applications across various industrial sectors.

Packaging Materials

Plastic Manufacturing

Safe handling of plastic powders, granules, and pellets in injection molding and extrusion processes.

Automotive parts manufacturing industry with automated box filling systems for components and assembly parts#1.6

Automotive Manufacturing

Automated filling solutions for automotive parts, mirror components, and assembly line packaging with precise weight control.

Pharmaceutical and medical device packaging with sterile box filling systems for health products#1.6

Pharmaceutical & Medical

Precision filling systems for pharmaceutical molding, medical parts, and health & beauty products with strict quality standards.

Consumer packaging industry showing bottle caps closures and disposable plastic products being filled into boxes#1.6

Consumer Packaging

Efficient packaging solutions for bottles, caps, closures, disposable cups, and consumer goods with consistent fill accuracy.

What Our Manufacturing Partners Say

Discover how our Box Filling systems have transformed packaging operations for companies worldwide.

Exceptional Reliability and Precision

The Box Filling system has revolutionized our packaging line. The precision weighing and unattended operation have significantly improved our productivity while maintaining consistent quality standards.

Energy Efficient and User-Friendly

The variable speed motors and intuitive HMI interface make operation simple for our staff. The 30% energy reduction has also contributed significantly to our operational cost savings.

Outstanding Support and Warranty

The 5-year warranty and comprehensive training provided by Star Automation gave us confidence in our investment. The modular design has allowed us to adapt as our needs evolved.

Versatile and Adaptable System

The ability to handle various box sizes with quick changeovers has been invaluable for our diverse product line. The database storage for job recipes saves us significant setup time daily.

Precision Weighing Technology

The Mettler Toledo scale integration provides exceptional accuracy for our quality control requirements. The visual and audible alarms help maintain consistent filling standards.

Seamless Integration and Training

The implementation process was smooth, and the training provided ensured our operators were confident from day one. The system integrated perfectly with our existing production line.

Complete Operational Solutions

A wide range of equipment designed to enhance efficiency, safety, and performance.

Parts Separation Systems

Advanced separation solutions including sleeve style tumbler separators with interchangeable components, adjustable fin separators, and lift pin systems for precise parts handling and runner separation.

Conveyors

Comprehensive conveyor systems manufactured for standalone or integrated material handling solutions, featuring magnetic conveying equipment and custom design capabilities for complete automation integration.

Need Custom Automation Solutions?

Our engineering team specializes in custom automation systems tailored to your specific manufacturing requirements.

Ready to Automate Your Production Line?

Contact our automation specialists to discuss your Box Filling system requirements and receive a custom solution proposal.

For immediate assistance, feel free to give us a direct call at (952) 546-6682 You can also send us a quick email at [email protected]

Request System Information

For immediate assistance, feel free to give us a direct call at (952) 546-6682 You can also send us a quick email at [email protected]