Technical Specifications Overview

Detailed performance characteristics and operational parameters for SmartFlow Flow Regulators.

Parameter
Delta-Q Regulators
Brass Flow Regulators
High Temp/Pressure Regulators
Tracer®VMA with AutoReg™
Material Construction
Industrial-grade composite materials
Brass construction
Stainless Steel with high-temp seals
Electronic components with industrial housing
Control Type
Manual knob adjustment
Manual single-point control
Manual precision adjustment
Automated electronic control
Temperature Range
Standard industrial temperatures
Standard industrial temperatures
Up to 400°F (204°C)
Electronic component rated temperatures
Pressure Rating
Standard system pressures
Standard system pressures
250psi (17.2bar)
Electronic system rated pressures
Flow Control Range
Full adjustability from unrestricted flow to complete shut off
Precise manual adjustment range
Full adjustment with high-temp capability
Automatic adjustment for consistent flow rate
Special Features
Modular design for integration with other Smartflow components
Leak-free design with IceCube™ flowmeter integration
Stainless steel valve seat for long service life
Automatic regulator adjustment for consistent cooling conditions
Applications
General cooling system flow control
Standard cooling system regulation
Hot water/oil cooling systems
Precision automated flow control systems
Integration
Compatible with other Smartflow components
Integral flowmeter and needle valve design
Designed for high-temperature systems
Electronic flowmeter with automated regulator control
Manufacturing Location
🇺🇸 United States

Engineered for Superior Cooling Efficiency

Advanced design features deliver exceptional performance and reliability for industrial cooling applications.

Increased Cooling Efficiency

SmartFlow Flow Regulators optimize water distribution to cooling processes, significantly improving heat transfer efficiency and reducing cycle times in manufacturing operations.

Faster Cycle Times

By providing ample, well-distributed water supply, our solutions enable faster cooling cycles, increasing production throughput and overall equipment effectiveness.

Space Optimization

Compact aluminum designs and compressed port spacing on DuoFlow models allow installation in restricted areas while maintaining full functionality.

Leak-Free Reliability

Every Flow Regulator undergoes 100% leak testing before shipment, ensuring reliable, maintenance-free operation and preventing costly downtime from water leaks.

High Temperature Performance

This solution withstand extreme conditions up to 450°F/232°C and 450psi/31bar, supporting high-temperature molding applications.

Easy SMED Implementation

Flow Regulators support Single-Minute Exchange of Die processes with mold-mounting designs that simplify setup changes and reduce changeover times.

Frequently Asked Questions

What are the main benefits of using SmartFlow Flow Regulators?
SmartFlow Flow Regulators provide precise manual and automated flow control for cooling systems, improving temperature consistency and process efficiency. They offer unique single-point adjustment capabilities, ranging from Delta-Q low-cost modules to high-temperature stainless steel models and automated Tracer®VMA systems. These regulators enhance cooling performance, reduce energy consumption, and provide reliable flow management across various industrial applications.
What makes the Delta-Q Flow Regulator different from other models?
The Delta-Q Flow Regulator is a low-cost, precision modular regulator that offers full adjustability from unrestricted flow to complete shut-off using a manual control knob. Its modular design allows easy integration with other Smartflow components, making it a cost-effective solution for basic flow control needs. Unlike fixed regulators, Delta-Q provides precise flow adjustment capability at a fraction of the cost of more complex systems.
What are the advantages of the Tracer®VMA with AutoReg™ system?
The Tracer®VMA with AutoReg™ system combines an electronic flowmeter with automated regulator control, automatically adjusting flow rates to maintain consistent cooling conditions. This eliminates manual adjustments, ensures optimal flow regardless of pressure variations, and provides superior temperature control. The system maintains consistent flow rates automatically, improving process stability and reducing operator intervention while optimizing cooling system performance.
When should I use High Pressure, High Temperature Flow Regulators?
High Pressure, High Temperature Stainless Steel Flow Regulators are specifically designed for pressurized hot water or oil cooling systems operating up to 400°F (204°C) and 250psi (17.2bar). They feature stainless steel valve seats and high-temperature seals for long, trouble-free service in demanding environments. Use these regulators for injection molding, die casting, extrusion, and other high-temperature processes where standard brass regulators would fail.
What is the IceCube™ flowmeter integration in Brass Flow Regulators?
Our Brass Flow Regulators incorporate the proven IceCube™ flowmeter technology, which combines a precision flowmeter with an integral needle valve in a compact, leak-free design. This integration provides both flow measurement and regulation in a single unit, simplifying installation and ensuring accurate flow control. The IceCube™ design offers reliable performance and easy adjustment for standard cooling system applications.

Versatile Applications Across Multiple Industries

From automotive to electronics, our accessories deliver precision cooling solutions for every injection molding application.

Packaging Materials

Plastic Manufacturing

Safe handling of plastic powders, granules, and pellets in injection molding and extrusion processes.

Packaging Materials

Injection Molding

Optimized cooling processes and cycle time reduction for high-volume injection molding operations with precise temperature control.

Fishnet Manufacturing

High Temperature Applications

Specialized cooling solutions for extreme temperature molding applications requiring precise flow regulation and thermal management.

PPMF Tapes & Twines

Mold Change Operations

SMED implementation support with quick ejector systems for efficient mold changeovers and minimized downtime in production.

What Our Customers Say

Discover how Smartflow has transformed cooling operations for companies worldwide.

Increased Efficiency by 25%

The Smartflow system has dramatically improved our cooling efficiency and reduced cycle times. The precision flow control has been a game-changer for our high-volume production runs.

Outstanding Temperature Control

The high-temperature capabilities and precision of the Smartflow Flow Regulators have allowed us to expand into more demanding applications. The USA-made quality is evident in every component.

Reduced Downtime Significantly

The FASTIE ejector systems and automated flow regulation have virtually eliminated our mold damage issues. Our mold change times have improved by 40% with the SMED support features.

Reliable American Quality

After trying several imported alternatives, the Smartflow system's durability and performance are unmatched. The TracerVMA automation has streamlined our entire process flow monitoring.

Perfect for Complex Molds

The Flow Regulators with compressed port spacing have been ideal for our complex mold designs. The electronic flowmeters provide the precision we need for critical applications.

Exceptional Technical Support

Beyond the superior product quality, the technical support and installation guidance from Star Automation has been outstanding. They truly understand our injection molding challenges.

Complete Operational Solutions

A wide range of equipment designed to enhance efficiency, safety, and performance.

SmartFlow Mold Temperature Regulators

Designed to deliver consistent and accurate mold temperature control, these systems help improve part quality, process stability, and overall production efficiency. Available in brass, stainless steel, and automated models.

SmartFlow Flowmeters

Ideal for cooling and process applications, SmartFlow Flowmeters enable accurate water flow monitoring and precise regulation when used with control valves. Available in electronic and mechanical models.

SmartFlow Low Flow Indicators

Built with a high-visibility rotor, these indicators provide clear and reliable flow visualization for extremely low flow applications. Available for standard and high temperature/pressure systems.

Need Custom Cooling Solutions?

Our engineering team can design and configure the perfect cooling solutions for your specific application requirements.

Need Water Flow Regulators Solutions?

Contact our engineering team for application analysis, system design, and competitive pricing on SmartFlow Flow Regulators.

For immediate assistance, feel free to give us a direct call at (952) 546-6682 You can also send us a quick email at [email protected]

Request Information

For immediate assistance, feel free to give us a direct call at (952) 546-6682 You can also send us a quick email at [email protected]