Technical Specifications Overview

Detailed performance characteristics and features for SmartFlow Flowmeters.

Parameter
Tracer Electronic
Mechanical
Technology Type
Electronic components with digital display
Vane-operated mechanical
Monitoring Capabilities
Flow rate and temperature
Flow rate only
Display Type
Digital readout with backlight
Analog scale/mechanical indicator
Precision Level
High precision (Β±1-2%)
Standard precision (Β±3-5%)
Flow Range
Wide range with adjustable settings
Fixed range per model
Integration
Compatible with control valves for regulation
Works with existing valve systems
Applications
Precise process control, critical monitoring
Basic monitoring, troubleshooting
Manufacturing Location
πŸ‡ΊπŸ‡Έ United States

Engineered for Superior Cooling Efficiency

Advanced design features deliver exceptional performance and reliability for industrial cooling applications.

Increased Cooling Efficiency

Flowmeters optimize water distribution to cooling processes, significantly improving heat transfer efficiency and reducing cycle times in manufacturing operations.

Faster Cycle Times

By providing ample, well-distributed water supply, our flowmeters enable faster cooling cycles, increasing production throughput and overall equipment effectiveness.

Space Optimization

Compact aluminum designs and compressed port spacing on DuoFlow models allow installation in restricted areas while maintaining full functionality.

Leak-Free Reliability

Every flowmeter undergoes 100% leak testing before shipment, ensuring reliable, maintenance-free operation and preventing costly downtime from water leaks.

High Temperature Performance

flowmeter withstand extreme conditions up to 450Β°F/232Β°C and 450psi/31bar, supporting high-temperature molding applications.

Easy SMED Implementation

DuoFlow flowmeter support Single-Minute Exchange of Die processes with mold-mounting designs that simplify setup changes and reduce changeover times.

Frequently Asked Questions

What are the main differences between Tracer Electronic and Mechanical Flowmeters?
Tracer Electronic Flowmeters use electronic components to provide digital flow and temperature readings with high precision (Β±1-2%). Mechanical Flowmeters use vane-operated mechanisms for basic flow monitoring with standard precision (Β±3-5%). Electronic models offer advanced features like digital displays and temperature monitoring, while mechanical models are simpler, require no power, and are cost-effective for basic applications.
How do SmartFlow Flowmeters work with control valves for precise regulation?
SmartFlow Flowmeters provide real-time flow rate data that can be used to precisely control valve positions. When integrated with control valves, the flowmeter readings enable automatic or manual adjustment of water flow to maintain optimal cooling conditions. This combination allows for exact flow regulation, improving process consistency, energy efficiency, and cooling performance in industrial applications.
What flow ranges are available for SmartFlow Flowmeters?
We offer a wide range of flowmeter sizes to accommodate various flow rates, typically from 0.5 GPM to 200 GPM (2 to 757 LPM). The specific range depends on the model and application requirements. Tracer Electronic Flowmeters often feature adjustable range settings, while Mechanical Flowmeters have fixed ranges per model. Contact our team to determine the optimal flow range for your specific application needs.
Can SmartFlow Flowmeters monitor both flow and temperature simultaneously?
Yes, our Tracer Electronic Flowmeters are designed to monitor both flow rate and temperature simultaneously. They feature integrated temperature sensors and digital displays that show both measurements in real-time. This dual monitoring capability provides complete process visibility, allowing operators to optimize cooling performance based on both flow and temperature parameters for superior process control.
What installation requirements do electronic flowmeters have?
Tracer Electronic Flowmeters require a standard power connection (typically 24V DC or 110-230V AC depending on model) and proper piping installation according to flow direction indicators. They also need adequate straight pipe runs before and after the flowmeter for accurate measurements (usually 10 pipe diameters upstream and 5 downstream). Mechanical Flowmeters require no electrical power and have simpler installation requirements, making them ideal for locations where power is unavailable or for basic monitoring needs.

Versatile Applications Across Multiple Industries

From automotive to electronics, our accessories deliver precision cooling solutions for every injection molding application.

Packaging Materials

Plastic Manufacturing

Safe handling of plastic powders, granules, and pellets in injection molding and extrusion processes.

Packaging Materials

Injection Molding

Optimized cooling processes and cycle time reduction for high-volume injection molding operations with precise temperature control.

Fishnet Manufacturing

High Temperature Applications

Specialized cooling solutions for extreme temperature molding applications requiring precise flow regulation and thermal management.

PPMF Tapes & Twines

Mold Change Operations

SMED implementation support with quick ejector systems for efficient mold changeovers and minimized downtime in production.

What Our Customers Say

Discover how Smartflow has transformed cooling operations for companies worldwide.

Increased Efficiency by 25%

The Smartflow system has dramatically improved our cooling efficiency and reduced cycle times. The precision flow control has been a game-changer for our high-volume production runs.

Outstanding Temperature Control

The high-temperature capabilities and precision of the Smartflow Flowmeters have allowed us to expand into more demanding applications. The USA-made quality is evident in every component.

Reduced Downtime Significantly

The FASTIE ejector systems and automated flow regulation have virtually eliminated our mold damage issues. Our mold change times have improved by 40% with the SMED support features.

Reliable American Quality

After trying several imported alternatives, the Smartflow system's durability and performance are unmatched. The TracerVMA automation has streamlined our entire process flow monitoring.

Perfect for Complex Molds

The Flowmeters with compressed port spacing have been ideal for our complex mold designs. The electronic flowmeters provide the precision we need for critical applications.

Exceptional Technical Support

Beyond the superior product quality, the technical support and installation guidance from Star Automation has been outstanding. They truly understand our injection molding challenges.

Complete Operational Solutions

A wide range of equipment designed to enhance efficiency, safety, and performance.

SmartFlow Mold Temperature Regulators

Designed to deliver consistent and accurate mold temperature control, these systems help improve part quality, process stability, and overall production efficiency. Available in brass, stainless steel, and automated models.

SmartFlow Flow Regulators

Featuring a unique single-point manual control, SmartFlow Flow Regulators allow smooth adjustment from full flow to complete shut-off for precise system balancing. Offered in brass, stainless steel, and automated options.

SmartFlow Low Flow Indicators

Built with a high-visibility rotor, these indicators provide clear and reliable flow visualization for extremely low flow applications. Available for standard and high temperature/pressure systems.

Need Custom Cooling Solutions?

Our engineering team can design and configure the perfect cooling solutions for your specific application requirements.

Need Flowmeter Solutions?

Contact our engineering team for application analysis, system design, and competitive pricing on SmartFlow Flowmeters.

For immediate assistance, feel free to give us a direct call at (952) 546-6682 You can also send us a quick email at [email protected]

Request Information

For immediate assistance, feel free to give us a direct call at (952) 546-6682 You can also send us a quick email at [email protected]