Technical Specifications

High-performance oil temperature control for demanding industrial applications

Parameter
TCO-C Series
TCO Series
TCO-U Series
Temperature Range
100°F to 400°F
100°F to 550°F
100°F to 550°F
Standard Heater
6kW
6kW (up to 24kW)
12kW to 48kW
Pump Options
0.75 HP
1-3 HP
1-3 HP
Flow Rate
6 GPM (23 LPM)
18-24 GPM (68-91 LPM)
18-50 GPM (68-189 LPM)
Pressure
50 PSIG (3.4 bar)
30-50 PSIG (2-3.4 bar)
30-50 PSIG (2-3.4 bar)
Controller
Eurotherm 3216
Eurotherm 3216
Eurotherm 3216
Voltage Options
460V/3ph/60Hz
208-575V/3ph/50-60Hz
208-575V/3ph/50-60Hz
Enclosure Rating
NEMA 12
NEMA 12
NEMA 12
Weight
265 lbs (120 kg)
600-1200 lbs (272-546 kg)
700-2100 lbs (317-952 kg)

Standard Features & Benefits

Engineered for reliable high-temperature performance in demanding industrial environments

High Temperature Range

Operating range from 100°F to 550°F (38°C to 288°C) for processing engineered materials and high-temperature applications

Positive Displacement Pump

Totally enclosed fan cooled pump motors with mechanical seals and reversible operation for process evacuation

Advanced Controller

Eurotherm 3216 microprocessor controller with diagnostics, alarm indicators, and PID control for heating and cooling

Safety Systems

Multiple safety features including independent safety thermostat, pressure switch, low level alarm, and audible/visual alarms

Easy Maintenance

Removable panels for quick access to internal components, Y-strainer on process line, and drain valve for fluid changes

Configurable Options

Customizable with various heater sizes, voltage options, remote controls, hour meters, and multi-zone configurations

Frequently Asked Questions

What is the maximum temperature range for Oil TCUs?
The TCO Series offers a temperature range from 100°F to 550°F (38°C to 288°C). The TCO-C compact series operates from 100°F to 400°F, while the standard TCO and TCO-U upright series can reach up to 550°F with appropriate heater configurations.
What type of heat transfer fluid should I use?
We recommend using high-temperature heat transfer fluids rated for your operating temperature. Common options include synthetic oils and thermal fluids. For temperatures above 400°F, specialized high-temperature fluids are required. Regular fluid analysis every 2,000 hours is recommended.
Can the pump be reversed?
Yes, all TCO Series units feature positive displacement pumps capable of reversing to evacuate the process. This is particularly useful for maintenance and fluid changes, allowing you to remove heat transfer fluid from the process loop.
What safety features are included?
Standard safety features include: independent high-temperature safety thermostat, pressure switch for low pump shutdown, low fluid level alarm, pressure-activated bypass valve, motor overcurrent protection, audible/visual alarms, and UL-listed electrical sub-panel.
What maintenance is required?
Regular maintenance includes: checking and cleaning the Y-strainer, monitoring fluid quality with regular analysis (every 2,000 hours), inspecting mechanical seals, checking electrical connections, and verifying proper operation of safety devices. The removable panels provide easy access to all components.

Versatile Applications Across Multiple Industries

The Water TCU delivers reliable performance across diverse industrial material handling applications.

Packaging Materials

Plastic Manufacturing

Safe handling of plastic powders, granules, and pellets in injection molding and extrusion processes.

Fishnet Manufacturing

Material Handling

Standard duty material conveying in industrial facilities requiring flexible, durable hose solutions.

Fishnet Manufacturing

Horizontal Molding Processes

Optimized Horizontal design enables efficient production of complex geometries and specialized components

PPMF Tapes & Twines

Industrial Manufacturing

Robust performance for high-volume production environments and demanding industrial applications

What Our Manufacturing Partners Say

Real feedback from industry professionals who rely on Oil TCU solutions for their material handling needs.

Outstanding Flexibility and Durability

The Oil TCU Series has exceeded our expectations. The clear jacket lets us monitor flow easily, and the static control feature gives us peace of mind in our powder handling operations.

Perfect for Food Grade Applications

FDA compliance was crucial for our food processing line. The TCU Series delivers on safety standards while providing excellent material flow visibility and handling performance.

Easy Installation Saves Time

Installation was straightforward thanks to the excellent flexibility. The bend radius capabilities allowed us to route the hose exactly where needed without compromising flow performance.

Reliable Material Flow Control

We've been using the TCU Series for over two years now. The static dissipation feature works perfectly, and we've had zero issues with material buildup or flow interruptions.

Temperature Performance Outstanding

Our facility experiences wide temperature swings, and the TCU Series handles everything from cold storage areas to heated processing zones without any performance degradation.

Cost-Effective Solution

The TCU Series offers excellent value. Lower maintenance requirements and longer service life compared to our previous hoses make it a smart investment for our operations.

Complete Operational Solutions

A wide range of equipment designed to enhance efficiency, safety, and performance.

Water TCU

Designed for high-temperature applications, this system operates from 100°F to 550°F (38°C to 288°C). It features a positive displacement pump with a mechanical seal and a Eurotherm 3216 microprocessor controller with built-in diagnostics. Available in compact and upright configurations.

Need Custom Magnetic Solutions?

Our engineering team specializes in creating tailored magnetic separation solutions for unique manufacturing requirements.

Need High Temperature Control Solutions?

Contact our engineering team for application analysis, system design, and competitive pricing on Oil TCU systems

For immediate assistance, feel free to give us a direct call at (952) 546-6682 You can also send us a quick email at [email protected]

Request Oil TCU Quote

For immediate assistance, feel free to give us a direct call at (952) 546-6682 You can also send us a quick email at [email protected]